• solid-drug-layering
  • radialextruder

SOLID DRUG LAYERING 900 / 1100 / 1300MM

  • Solid Drug Layering is a unique technology for loading of powder active directly on Non Pareil Seeds (NPS) in less time and efficient manner.
  • We have a manufacturing a different different type of sizes solid drug layering machines the machine range of 900 / 1100 / 1300MM.
  • The whole process involves is twin screw Powder Feeder on load cell to load the active, solution tank with stirrer and load cell & drum (it can be jacketed / non jacketed) with Solid Drug layering plate.
  • The process is very simple we will put NPS on the layering plate and rotate the plate at particular RPM, simultaneously we will start flow of solution, the NPS will start to get wet at the same movement we will start with active in solid form flow in to the Solid Drug layering plate and due to wetness on NPS it will attract the powder to start with layering and due to centrifugal force applied the layering will be in pellet / sphere form.
  • A cyclone separator is attached to the main unit to remove the dust generation in the equipment. Solid Drug Layering can be aqueous based / solvent as the parameter demands, Solid Drug Layering is available both in Non Flame Proof Design & Flame Proof Design.
  • Solid Drug Layering 900 / 1100 / 1300MM is available in R&D scale with capacity of 1 to 3 kgs batches, Production scale from 60 to 80 kgs batches.
  • Since the mechanism is very simple operating cost is far less compared to using Fluid Bed technology which involves running the equipment for long hours costing high and at the same time due to fluidization loss of active is more, in return Solid Drug Layering is very cost effective and reproducible with minimum loss age of active.
  • For ease in cleaning CIP nozzle is provided. The equipment is cGMP complied design.
  • Entire process is controlled via IPC & PLC in manual mode / auto mode based on recipe. Load cells in powder feeder & solution tank gives the rate of flow for layering, giving a exact picture of the percentage of loaded active.

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  • Unique plate with zero crushing arrangement for starter cores and hot air flow arrangement in the equipment.
  • Spray gun with peristaltic pump and ml/min. flow rate controls.
  • Loss in weight powder feeder controls.
  • Variable speed of rotating plate (50-300 rpm).
  • Touch screen controls with traceability.
  • Easy Cleaning & Maintenance Switch from one product to another with minimal downtime, reducing the costs of labor and tooling replacements.
  • Minimal Capital Investment Single platform with interchangeable plates permits selection of the optimal pellet processing technology with a minimal capital investment

  • Stainless steel 316 construction contact parts rest Stainless steel 304.
  • PLC Automated touch screen controls.
  • 21CFR controls possible on options.
  • Siemens / Allen Bradley based automated controls.
  • Pellet processing efficiencies ensure highest level of product performance.
  • Efficient product processing for nearly 100% product recovery.
  • Different plate options available for optimum efficiency.
  • Low fine generation
  • Options

  • Various nozzle sizes.
  • Different designs of feeders to suit your product requirements.
  • Dome extrusion head.
  • Teflon coating inside drum.
  • Water jacket on drum assembly.

Available in three scalable models

  • 500 gms/ batch -1300 Kgs / batch capacity

Equipments are available for rental option throughout India please contact us by email for further details.

Our Parts & Service team is dedicated to servicing our customers promptly and efficiently. With an extensive selection of available replacement parts, Umang Pharmatech is always ready to meet your needs in a timely fashion, reducing unscheduled downtime and minimizing impact on production.

When you purchase from Umang Pharmatech, you get more than just a product. You get access to our knowledgeable and experienced Technical Support Coordinators. This team is responsible for assisting you with aftermarket activities, including replacement of Umang Pharmatech genuine parts, maintenance and repair

Umang Pharmatech ensures our customers continuous quality in meeting their needs through succeeding generations. When you purchase from us, you gain access to our unique five-tier approach that allows you to choose the best combination of services for your needs. With strong links to the Research & Development Group, specialized and nonstandard equipment can also be specified and developed to meet your particular application requirements for pellets / strips.

Our five-tier approach includes:

  • Process / Application Testing
  • Umang Pharmatech has an extensive database of our equipment capabilities in various processes/applications across a broad range of industries. We make our knowledge, expertise and testing facilities available for all potential applications.

  • Site Acceptance Testing / Startup Assistance
  • We offer full on-site startup assistance for purchased and rental machines so you can get your Umang Pharmatech equipment up and running. This service includes machine setup, standard IQ/OQ (Installation Qualification/Operational Qualification) Performance Qualifications and Site Acceptance Testing to aid in the validation of your process.

  • Unmatched Technical Support
  • A successful installation is just the beginning of our technical service. Our support staff is ready to respond to your needs quickly. Our decades of experience allow us to answer your questions quickly and efficiently, so you can get back to work with minimal downtime.

  • Technical Training
  • Umang pharmatech offers a range of focused, professional training programs for engineers, technologists, operators and maintenance personnel, either at our facility or yours. Training is comprehensive — covering everything from basic equipment operation and best practice to more advanced programs on equipment theory, optimization and troubleshooting.

  • Process / Application Solutions
  • We answer questions about the right equipment for your specific location/application, how to best solve process problems using umang pharmatech technology, and what benefits/efficiencies can be attained. Our technical experts can visit you on site and provide a professional report detailing how our equipment can help your company achieve optimum results.

API (Active Pharmaceutical Ingredients) manufacturing requires that special attention be paid to processing equipment design, hygiene and safety.

Pellet processing is accomplished with several of our products, including the Axial, cone, Radial, Die roller, mixer cum extruder, basket models.

UMANG PHARMATECH® advanced pellet technology and superior engineering provide unparalleled processing efficiency exceptional product quality

Successfully scaling up to full production means replicating your pilot results. How do you do this? The key is to use lab milling equipment that exactly

Particle size is a critical parameter in material properties. Monitoring and measurement of grain size distribution during processing is critical to successful product.

High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process

Twin Screw extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns.

Integrated Mixer & Extruder is a compact design equipment with production capacity of 150 kgs of pellets per hour on continuous basis.

Die Roller Extruder as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm.

The process involves the deposition of successive layers of an active compound onto nonpareil seeds resulting in the formation of uniform size pellets.