• high-shear-granulator


    High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process and validation wise there is no difference to the mixing process. This unique design of process bowl, mixer and chopper makes the not only a perfect wet granulator but also an ideal machine.

    This design of granulation is for high shear wet granulation, pelletization, etc. suitable for pre-formulation development, formulation assurance, process consistency applications and academic laboratory use.

    The outstanding feature of the high shear granulator range is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge valve design and optimized seals inside the bowl allow for CIP. As a result of this the our High shear granulator is highly flexible, quick product changeover increases productivity and cost effectiveness.

    The high shear granulator ranges from 1 - 5 liters featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The HIGH SHEAR GRANULATOR can be stand-alone or linked to a fluid bed to form an integrated system.

    The features of our High shear granulator are the following :

    Standard Features for High Shear Granulator UHSM - 1:

  • Variable speed mixer and chopper.
  • Mixer torque %.
  • Glass vessel for 300-700 gms/batch and / or 100-200 gms/batch.
  • Liquid dosing system.
  • Product temperature measurement.
  • Recording of critical process data in 21 CFR part 11 certified software.
  • Controls by Allen Bradley controller & 12.1” IPC by a touch panel control with trends.
  • Report on Excel file can be exported to USB to view on computer.
  • Optional Features for High Shear Granulator UHSM - 1:

  • Stainless steel bowls, Jacketed vessels for melt granulation & pelletization.
  • Together with a fluid bed you get a complete granulation / drying and coating suite.
  • Throughput/Output :

  • Model: UHSM-1
  • Capacity: 150 - 800 gms/batch

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  • Variable speed mixer and chopper.
  • Mixer torque (%)
  • Glass process vessel for 300 - 700 gms./batch and /or vessel set for 100 -200 gms. /batch
  • Touch screen controls with traceability.
  • Easy Cleaning & Maintenance Switch from one product to another with minimal downtime, reducing the costs of labor and tooling replacements.
  • Liquid dosing system.
  • Product temperature measurement.
  • Critical process data : mixer torque (%), product temperature and chopper speed, liquid dosing, speed / volume.

  • Stainless steel 316 construction contact parts or glass rest Stainless steel 304.
  • Process vessel in stainless steel extra with or without jacketing.
  • Jacketed process vessel for melt peletization and granulation.
  • PLC Automated touch screen controls.
  • 21CFR controls possible on options.
  • Siemens / Allen Bradley based automated controls.
  • mixing / Pellet processing efficiencies ensure highest level of product performance.
  • Efficient product processing for nearly 100% product recovery.
  • Options

  • Stainless steel process vessel.
  • Jacketed vessels for melt pelletiation.

Available in three scalable models

  • 100 - 5000 gms / 300 - 700 gms / 1500 gms and 3000 gms.

Technical Specifications for HIGH SHEAR GRANULATOR:

Model UTCE - 1/2
Batch Cap./Kgs. 250 - 50 gms/batch

Equipments are available for rental option throughout India please contact us by email for further details.

Our Parts & Service team is dedicated to servicing our customers promptly and efficiently. With an extensive selection of available replacement parts, Umang Pharmatech is always ready to meet your needs in a timely fashion, reducing unscheduled downtime and minimizing impact on production.

When you purchase from Umang Pharmatech, you get more than just a product. You get access to our knowledgeable and experienced Technical Support Coordinators. This team is responsible for assisting you with aftermarket activities, including replacement of Umang Pharmatech genuine parts, maintenance and repair

Umang Pharmatech ensures our customers continuous quality in meeting their needs through succeeding generations. When you purchase from us, you gain access to our unique five-tier approach that allows you to choose the best combination of services for your needs. With strong links to the Research & Development Group, specialized and nonstandard equipment can also be specified and developed to meet your particular application requirements for pellets / strips.

Our five-tier approach includes:

  • Process / Application Testing
  • Umang Pharmatech has an extensive database of our equipment capabilities in various processes/applications across a broad range of industries. We make our knowledge, expertise and testing facilities available for all potential applications.

  • Site Acceptance Testing / Startup Assistance
  • We offer full on-site startup assistance for purchased and rental machines so you can get your Umang Pharmatech equipment up and running. This service includes machine setup, standard IQ/OQ (Installation Qualification/Operational Qualification) Performance Qualifications and Site Acceptance Testing to aid in the validation of your process.

  • Unmatched Technical Support
  • A successful installation is just the beginning of our technical service. Our support staff is ready to respond to your needs quickly. Our decades of experience allow us to answer your questions quickly and efficiently, so you can get back to work with minimal downtime.

  • Technical Training
  • Umang pharmatech offers a range of focused, professional training programs for engineers, technologists, operators and maintenance personnel, either at our facility or yours. Training is comprehensive — covering everything from basic equipment operation and best practice to more advanced programs on equipment theory, optimization and troubleshooting.

  • Process / Application Solutions
  • We answer questions about the right equipment for your specific location/application, how to best solve process problems using umang pharmatech technology, and what benefits/efficiencies can be attained. Our technical experts can visit you on site and provide a professional report detailing how our equipment can help your company achieve optimum results.

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UMANG PHARMATECH® advanced pellet technology and superior engineering provide unparalleled processing efficiency exceptional product quality

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Particle size is a critical parameter in material properties. Monitoring and measurement of grain size distribution during processing is critical to successful product.

High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process

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The process involves the deposition of successive layers of an active compound onto nonpareil seeds resulting in the formation of uniform size pellets.