• solid-drug-layering


  • Solid Drug Layering is a unique technology for loading of powder active directly on Non Peril Seeds (NPS) in less time and efficient manner.
  • We have a manufacturing a different different type of sizes solid drug layering machines the machine range of 700 / 900 / 1100 / 1300MM.
  • The whole process involves is twin screw Powder Feeder on load cell to load the active, solution tank with stirrer and load cell & drum (it can be jacketed / non jacketed) with Solid Drug layering plate.
  • The process is very simple we will put NPS on the layering plate and rotate the plate at particular RPM, simultaneously we will start flow of solution, the NPS will start to get wet at the same movement we will start with active in solid form flow in to the Solid Drug layering plate and due to wetness on NPS it will attract the powder to start with layering and due to centrifugal force applied the layering will be in pellet / sphere form.
  • Solid Drug layering is the new pelletization range that builds on the proven Umang technology and its operational benefits. Similar design of loss in weight twin screw feeder, rotating plate and spray gun for liquid ensures that process and validation wise there is no difference to the layering process from a laboratory scale to a production scale. This unique design of twin screw feeder, plate and spray nozzle makes the not only a perfect drug layering machine but also an ideal machine suited for fast pelletization.
  • The outstanding feature of the Solid Drug layering range is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge valve design and optimized seals inside the bowl allow for CIP.
  • As a result of this the our Drug layering is highly flexible, quick product changeover increases productivity and cost effectiveness. The Solid drug layering capacity ranges from 500 gms to 120 Kgs./batch featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The drug layering can be stand-alone or linked to a fluid bed coating system for further sustained release coating or enteric coating to form an integrated pelletization system.

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  • Unique plate with zero crushing arrangement for starter cores and hot air flow arrangement in the equipment.
  • Spray gun with peristaltic pump and ml/min. flow rate controls.
  • Loss in weight powder feeder controls.
  • Variable speed of rotating plate (50-300 rpm).
  • Touch screen controls with traceability.
  • Easy Cleaning & Maintenance Switch from one product to another with minimal downtime, reducing the costs of labor and tooling replacements.
  • Minimal Capital Investment Single platform with interchangeable plates permits selection of the optimal pellet processing technology with a minimal capital investment

  • Twin screw feeder configuration.
  • CIP entry from top cover
  • Perfect cGMP-design: smooth covering, no external tubing and piping allowing easy cleaning
  • Completely integrated full opening side discharge: perfect discharge of difficult products
  • Through the wall installation: minimum space required in GMP area
  • User-friendly operator-machine interaction via graphical operator panel 12" Industrial PC software with PROCESS + range of software which helps interlinking all plant equipments to a single system.
  • Flexibility (processes and products) for wet granulation.
  • Options

  • Explosion proof design.
  • Automatic cleaning (WIP/CIP) of entire system.
  • 21 CFR part 11 certified controls.
  • ADVANCE PROCESS + for easy and automated granulation control Jacketed / insulated bowl
  • Total containment through up- and downstream split valves and flexible isolation systems.
  • Integration with mill and/or fluid bed possible: perfect closed link for dust-free operation Video monitoring of the process.
  • Liquid addition system (peristaltic pump / pressure vessel)
  • Product feeding both by gravity or vacuum loading system directly from the containers
  • Validation documentation and assistance based on GAMP

Available in three scalable models

  • 500 gms/ batch -1200 Kgs / batch capacity

Technical Specifications for SOLID DRUG LAYERING 700MM:

Model USDL -220 USDL -400 USDL – 700 USDL – 900
Capacity. 200-600 gms/batch 1000-3000 gms/batch

Equipments are available for rental option throughout India please contact us by email for further details.

Our Parts & Service team is dedicated to servicing our customers promptly and efficiently. With an extensive selection of available replacement parts, Umang Pharmatech is always ready to meet your needs in a timely fashion, reducing unscheduled downtime and minimizing impact on production.

When you purchase from Umang Pharmatech, you get more than just a product. You get access to our knowledgeable and experienced Technical Support Coordinators. This team is responsible for assisting you with aftermarket activities, including replacement of Umang Pharmatech genuine parts, maintenance and repair

Umang Pharmatech ensures our customers continuous quality in meeting their needs through succeeding generations. When you purchase from us, you gain access to our unique five-tier approach that allows you to choose the best combination of services for your needs. With strong links to the Research & Development Group, specialized and nonstandard equipment can also be specified and developed to meet your particular application requirements for pellets / strips.

Our five-tier approach includes:

  • Process / Application Testing
  • Umang Pharmatech has an extensive database of our equipment capabilities in various processes/applications across a broad range of industries. We make our knowledge, expertise and testing facilities available for all potential applications.

  • Site Acceptance Testing / Startup Assistance
  • We offer full on-site startup assistance for purchased and rental machines so you can get your Umang Pharmatech equipment up and running. This service includes machine setup, standard IQ/OQ (Installation Qualification/Operational Qualification) Performance Qualifications and Site Acceptance Testing to aid in the validation of your process.

  • Unmatched Technical Support
  • A successful installation is just the beginning of our technical service. Our support staff is ready to respond to your needs quickly. Our decades of experience allow us to answer your questions quickly and efficiently, so you can get back to work with minimal downtime.

  • Technical Training
  • Umang pharmatech offers a range of focused, professional training programs for engineers, technologists, operators and maintenance personnel, either at our facility or yours. Training is comprehensive — covering everything from basic equipment operation and best practice to more advanced programs on equipment theory, optimization and troubleshooting.

  • Process / Application Solutions
  • We answer questions about the right equipment for your specific location/application, how to best solve process problems using umang pharmatech technology, and what benefits/efficiencies can be attained. Our technical experts can visit you on site and provide a professional report detailing how our equipment can help your company achieve optimum results.

API (Active Pharmaceutical Ingredients) manufacturing requires that special attention be paid to processing equipment design, hygiene and safety.

Pellet processing is accomplished with several of our products, including the Axial, cone, Radial, Die roller, mixer cum extruder, basket models.

UMANG PHARMATECH® advanced pellet technology and superior engineering provide unparalleled processing efficiency exceptional product quality

Successfully scaling up to full production means replicating your pilot results. How do you do this? The key is to use lab milling equipment that exactly

Particle size is a critical parameter in material properties. Monitoring and measurement of grain size distribution during processing is critical to successful product.

High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process

Twin Screw extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns.

Integrated Mixer & Extruder is a compact design equipment with production capacity of 150 kgs of pellets per hour on continuous basis.

Die Roller Extruder as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm.

The process involves the deposition of successive layers of an active compound onto nonpareil seeds resulting in the formation of uniform size pellets.