• Integrated Extruder Spheronizer

Integrated Extruder Spheronizer

  • Integrated Extruder Spheronizer is Pharma pellet making machine is a batch process with approx one batch taking 3-6 minutes in an hour we can have 10-12 batches Pharma pellet making machine is available from R&D to Production level batches with minimum 50 gms to maximum 300 kgs /hr capacity.
  • Integrated Extruder Spheronizer as Bucket assembly is on load cell for weighing the extrudes prior to dropping the extrudes into the spheronizer it is like a intermediate storage system where the extrudes get collected because spheronization is a batch process which takes 3-6 minutes to convert extrudes in to pellets.
  • In Integrated Extruder Spheronizer from Bucket assembly material is dropped in to the chequered plate of spheronizer drum where it rotates at particular speed and due to the chequering in the plate it helps to cut the extrudes and due to the centrifugal force extrudes convert into pellets and gets discharge through pneumatic door opening.
  • Extrusion and spheronization is the new pelletization range that builds on the proven Umang's proven technology and its benefits.
  • The pelletization system ensures various designs of extrusion like screw extrusion, radial extrusion, cone extrusion, dome extrudsion, basket extrusion, die roller extrusion or mixer extruder to be fitted on top of the twin spheronization system ensures that process and validation wise there is no difference to the extrusion design and operation parameters and design.
  • This unique design of machine, meshes and pressing cams with chequered plate design makes the not only a perfect wet granulator but also an ideal pelletization machine.

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  • Various extrusion designs possible like radial extrusion, cone extrusion, dome extrusion, axial extrusion, mixer extruder, pressure extruder or basket extruder configurations.
  • Various mesh sizes possible depending on the design of extrusion starting from 300 microns upto 7500 microns.
  • Vast experience of more than 2500 products being processed on our systems.
  • Complete flexibility in choosing the right equipment for your product and process due to a vast range of extrusion equipments available with us.
  • Twin spheroinizer with bucket assembly is fitted below the extrusion module. Chequered plate clean design with no seals in direct contact with the product.
  • Various configurations of chequered plate like 1mm / 2mm / 3.25 mm / 6.5 mm plate configurations.
  • Completely integrated full opening side discharge: perfect discharge of difficult products Through the wall installation: minimum space required in GMP area
  • User-friendly operator-machine interaction via graphical operator panel 12" Industrial PC software with PROCESS + range of software which helps interlinking all plant equipments to a single system.

  • Explosion proof design.
  • Automatic cleaning (WIP/CIP) of entire system.
  • 21 CFR part 11 certified controls.
  • ADVANCE PROCESS + for easy and automated granulation control. Jacketed / insulated bowl and extrusion chamber.
  • Integration with a high shear mixer is also possible for uniform mixing of blends for further Extrusion and spheroinization operations.
  • Integration with fluid bed possible: perfect closed link for dust-free operation Video monitoring of the process.
  • Liquid addition system (peristaltic pump / pressure vessel).
  • Validation documentation and assistance based on GAMP.
  • Product feeding both by gravity or vacuum loading system directly from the containers

Technical Specifications for INTEGRATED EXTRUDER SPHERONIZER:

Model UBRE -75 UBRE -300 UBRE – 450 UBRE – 600
Batch Cap./Kgs. 1-5 kgs / hr 100-150 kgs / hr 300-500 kgs / hr 1000-1200 kgs / hr

Equipments are available for rental option throughout India please contact us by email for further details.


Our Parts & Service team is dedicated to servicing our customers promptly and efficiently. With an extensive selection of available replacement parts, Umang Pharmatech is always ready to meet your needs in a timely fashion, reducing unscheduled downtime and minimizing impact on production.

When you purchase from Umang Pharmatech, you get more than just a product. You get access to our knowledgeable and experienced Technical Support Coordinators. This team is responsible for assisting you with aftermarket activities, including replacement of Umang Pharmatech genuine parts, maintenance and repair


Umang Pharmatech ensures our customers continuous quality in meeting their needs through succeeding generations. When you purchase from us, you gain access to our unique five-tier approach that allows you to choose the best combination of services for your needs. With strong links to the Research & Development Group, specialized and nonstandard equipment can also be specified and developed to meet your particular application requirements for pellets / strips.

Our five-tier approach includes:

  • Process / Application Testing
  • Umang Pharmatech has an extensive database of our equipment capabilities in various processes/applications across a broad range of industries. We make our knowledge, expertise and testing facilities available for all potential applications.

  • Site Acceptance Testing / Startup Assistance
  • We offer full on-site startup assistance for purchased and rental machines so you can get your Umang Pharmatech equipment up and running. This service includes machine setup, standard IQ/OQ (Installation Qualification/Operational Qualification) Performance Qualifications and Site Acceptance Testing to aid in the validation of your process.

  • Unmatched Technical Support
  • A successful installation is just the beginning of our technical service. Our support staff is ready to respond to your needs quickly. Our decades of experience allow us to answer your questions quickly and efficiently, so you can get back to work with minimal downtime.

  • Technical Training
  • Umang pharmatech offers a range of focused, professional training programs for engineers, technologists, operators and maintenance personnel, either at our facility or yours. Training is comprehensive — covering everything from basic equipment operation and best practice to more advanced programs on equipment theory, optimization and troubleshooting.

  • Process / Application Solutions
  • We answer questions about the right equipment for your specific location/application, how to best solve process problems using umang pharmatech technology, and what benefits/efficiencies can be attained. Our technical experts can visit you on site and provide a professional report detailing how our equipment can help your company achieve optimum results.




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