• COMBINED-EXTRUDER-SPHERONIZATION

COMBINED EXTRUDER SPHERONIZATION

  • A Fully integrated Continuous drug pelletization system consisting Extruder (Axial | Cone | Dome | Radial | Die Roller | Basket extruder etc.) with twin bucket weight assembly and with spherodizer for continuous pelletization, suitable for Large ascale production of pellets.
  • This System fully integrates the extrusion and twin spheronization processes for converting drug formulations into free flowing spheres of controlled shape and sizes from 300 top large micron pellet sizes as desired.
  • Spheronizer is a batch process with approx one batch taking 3-6 minutes in an hour we can have 10-12 batches Spheronizer is available from R&D to Production level batches with minimum 50 gms to maximum 300 kgs /hr capacity.
  • Spheronizer is cGMP complied equipments with self standing model for Production scale & table top model for R&D scale HMI control operation with built in electrical panel for ease in maintenance.
  • Higher version of Marumerizer comes along with Scada & 21 CFR Part 11 module with report options and online printing of day to day activity carried on the equipment.

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  • Conical cone mesh with pressing cams, screw and feed hopper.
  • Variable speed of extruder (20-100 rpm) amd spheronizer (100 - 300 rpm).
  • Touch screen controls with traceability.
  • Easy Cleaning & Maintenance Switch from one product to another with minimal downtime, reducing the costs of labor and tooling replacements

  • Stainless steel 316 construction contact parts rest Stainless steel 304.
  • PLC Automated touch screen controls.
  • 21CFR controls possible on options.
  • Siemens / Allen Bradley based automated controls.
  • Pellet processing efficiencies ensure highest level of product performance.
  • Efficient product processing for nearly 100% product recovery.
  • Different cone meshes (0.5 , 0.6, 0.8, 1.0 and 1.2mm)
  • Different chequered plates for 75mm / 150mm Spheronizer. ( 1mm, 2mm, 3.25mm, 6.5mm) other special sizes possible on request.
  • Different drum sizes possible 75mm for 25 gms/ batch and 150mm for 250gms. / batch.
  • Polycarbonate cover on drum.
  • Options

  • Radial extrusion head.
  • Different drum diameters.
  • Different chequered plate designs.
  • Different sizes of cone mesh.
  • Different sizes of radial mesh.
  • Different sizes on Axial mesh.
  • Teflon coating on drum.

Available in three scalable models

  • Available in three scalable models
  • Capacities : 300 -500 gms. / batch capacity.
  • Capacity for spheronizer 75mm: 30 – 150 gms. capacity.
  • Capacity for spheronizer 150mm: 100 – 300 gms. capacity
  • Power hp: 2.
  • Compressed air : 20 c.f.m.
  • Equipment Scale-Up Factor: Up to 4x scalability factor.

Technical Specifications for COMBINED EXTRUDER SPHERONIZATION:

Model UBRE -75 UBRE -300 UBRE – 450 UBRE – 600
Batch Cap./Kgs. 1-5 kgs / hr 100-150 kgs / hr 300-500 kgs / hr 1000-1200 kgs / hr

Equipments are available for rental option throughout India please contact us by email for further details.


Our Parts & Service team is dedicated to servicing our customers promptly and efficiently. With an extensive selection of available replacement parts, Umang Pharmatech is always ready to meet your needs in a timely fashion, reducing unscheduled downtime and minimizing impact on production.

When you purchase from Umang Pharmatech, you get more than just a product. You get access to our knowledgeable and experienced Technical Support Coordinators. This team is responsible for assisting you with aftermarket activities, including replacement of Umang Pharmatech genuine parts, maintenance and repair


Umang Pharmatech ensures our customers continuous quality in meeting their needs through succeeding generations. When you purchase from us, you gain access to our unique five-tier approach that allows you to choose the best combination of services for your needs. With strong links to the Research & Development Group, specialized and nonstandard equipment can also be specified and developed to meet your particular application requirements for pellets / strips.

Our five-tier approach includes:

  • Process / Application Testing
  • Umang Pharmatech has an extensive database of our equipment capabilities in various processes/applications across a broad range of industries. We make our knowledge, expertise and testing facilities available for all potential applications.

  • Site Acceptance Testing / Startup Assistance
  • We offer full on-site startup assistance for purchased and rental machines so you can get your Umang Pharmatech equipment up and running. This service includes machine setup, standard IQ/OQ (Installation Qualification/Operational Qualification) Performance Qualifications and Site Acceptance Testing to aid in the validation of your process.

  • Unmatched Technical Support
  • A successful installation is just the beginning of our technical service. Our support staff is ready to respond to your needs quickly. Our decades of experience allow us to answer your questions quickly and efficiently, so you can get back to work with minimal downtime.

  • Technical Training
  • Umang pharmatech offers a range of focused, professional training programs for engineers, technologists, operators and maintenance personnel, either at our facility or yours. Training is comprehensive — covering everything from basic equipment operation and best practice to more advanced programs on equipment theory, optimization and troubleshooting.

  • Process / Application Solutions
  • We answer questions about the right equipment for your specific location/application, how to best solve process problems using umang pharmatech technology, and what benefits/efficiencies can be attained. Our technical experts can visit you on site and provide a professional report detailing how our equipment can help your company achieve optimum results.




API (Active Pharmaceutical Ingredients) manufacturing requires that special attention be paid to processing equipment design, hygiene and safety.

Pellet processing is accomplished with several of our products, including the Axial, cone, Radial, Die roller, mixer cum extruder, basket models.

UMANG PHARMATECH® advanced pellet technology and superior engineering provide unparalleled processing efficiency exceptional product quality

Successfully scaling up to full production means replicating your pilot results. How do you do this? The key is to use lab milling equipment that exactly

Particle size is a critical parameter in material properties. Monitoring and measurement of grain size distribution during processing is critical to successful product.



High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process

Twin Screw extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns.

Integrated Mixer & Extruder is a compact design equipment with production capacity of 150 kgs of pellets per hour on continuous basis.

Die Roller Extruder as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm.

The process involves the deposition of successive layers of an active compound onto nonpareil seeds resulting in the formation of uniform size pellets.